|
|
|
|
|
 |
| What We Offer
|
|
We offer our client partners substantial manufacturing capacity and exceptional expertise for their small mechanical parts manufacturing requirements. We provide them with a manufacturing extension of their business at a fraction of the cost of developing and maintaining their own. While using the latest in advanced manufacturing equipment and methods, we efficiently supply custom designed mechanical components and assemblies that they require for inclusion in product lines and end–use applications. We supply them on–time and exactly to specifications.
Our commitment to employee training, development, and retention has yielded an exceptionally capable and experienced workforce with extremely low turnover. We offer a level of technical expertise rarely found in the job–shop machining industry with degreed Mechanical Engineers on staff with nearly seventy years of combined manufacturing experience.
We have consistently provided over 7000 unique parts to our client partners whom represent original equipment manufacturers as well as end–users from a variety of industries and applications. All expect a quality product, at a reasonable cost, on a rigid production schedule. Many demand rigorous quality inspection and traceability requirements (we are ISO–9001 compliant) and some require strict confidentiality agreements which we honor religiously.
The following summarizes some of the capabilities, equipment, services and support that we commonly provide to our clients. Pick the numbers to scroll:
|
Prev
1
2
3
4
5
6
7
8
9
10
11
Next
Part Size
- Specialize in small–to–medium sized precision mechanical parts and assemblies
- Our focus is on "shoe–box size" and smaller components
- Capable of processing milled parts as large as 30" x 80" however
Part Materials
- Experts in machining all common alloys of carbon steels, stainless steels, and aluminums
- Very experienced with machining "exotic" materials such as nickel, chrome–based, "high–temp", and "corrosion resistant" alloys like Kovar, Alloy 718, 725, 925, and MP–35N
- Regularly machine common plastics of all kinds including expensive engineering plastics like Kevlar, Torlon, and PEEK
Part Finishing and Cosmetics
- Entire finishing department dedicated to providing exceptional and consistent cosmetic appearances and finishes
- Glass bead and aluminum–oxide blast finishing
- Vibratory deburr, tumbling, and polishing
- Hand deburring and polishing to specification
- Reliable, long–term sources for anodizing, silver plating, gold plating, phosphating, powder coating, and other common part coatings
- Laser engraving and dot peen marking of any components upon request
Assemblies
- Can provide complete assemblies – assembled and tested
- Management of inventories, lead–times, and procurement of purchased–part and other outsourced components
- Mechanical assembly services
- Manual and hydraulic press assembly
- Silver Soldering
- Electrical wiring and testing
- Soldering
- Reliable, long–term sources for welding and fabrication
Part and Assembly Run Quantities and Inventory
- Average lot size is about 25 pieces
- Regularly run developmental R&D prototypes of as little as one piece runs
- Have run lot sizes as large as 5000 pieces and more
- Blanket order releases welcomed with maximum spreads of 36 months, set delivery schedules, and maximum holds of 3 months subject to credit approvals
- Open order with on–demand releases accepted with maximum hold of 6 months subject to credit approvals
Major Manufacturing Equipment
- Kitamura H400 Horizontal Machining Center, 4–axis, 8–station pallet pool, 100 tools,10000 rpm. Working Envelope of 20" x 20" x 24"
- Mori–Seiki NV5000 AB1 Vertical Machining Center, 5–axis Nikken Rotary Table and SMW Turntable Pallet Switcher, 30 tools, 14000 RPM, 1000 PSI Coolant, Working Envelope of 40.2" x 20.1" x 20.1"
- Fadal 8030 Vertical Machining Center, 5–axis, 21 tools, 10000 rpm, Working Envelope of 80" x 30" x 30"
- Fadal 8030 Vertical Machining Center, 4–axis, 21 tools, 10000 rpm, Working Envelope of 80" x 30" x 30"
- (3) Fadal 4020 Vertical Machining Centers, 5–axis, 21 tools, 10000 rpm, Working Envelope of 40" x 20" x 30"
- Fadal 40 Vertical Machining Center, 4–axis, 21 tools, 10000 rpm, Working Envelope of 22" x 16" x 20"
- Fadal 20 Vertical Machining Center, 3 axis, 21 tools, 7500 rpm, Working Envelope of 20" x 16" x 20"
- Fadal 15 Vertical Machining Center, 4–axis, 16 tools, 7500 rpm, Working Envelope of 20" x 16" x 20"
- Fadal 15XT Vertical Machining Center, 4–axis, 16 tools, 7500 rpm, Working Envelope of 20" x 16" x 20"
- Mori–Seiki NL2500 Y700 4–Axis CNC Turning Center with 10 driven tool attachments, 10" quick change chuck, SMW Barfeeder, 1000 psi coolant
- Supermax–YCI TC–2–6 Turning Center, 3J Collet Chuck, 1.25" dia. thru spindle, 6000 rpm
- Kia SKT25 Turning Center – 10" Chuck, 3.03" dia. thru spindle, 3500 rpm
- Kia SKT21 Turning Center, 8" Chuck, 2.25" dia. thru spindle, 4000 rpm
- Kia SKT15 Turning Center, 3J Collet Chuck, 1.25" dia. thru spindle, 6000 rpm
- Daewoo Lynx 200 Turning Center, 10" chuck, 2.5" dia. thru spindle, 4500 rpm
- Hardinge Cobra 42 Turning Center, 8" chuck/16C Collet Chuck, 1.5" dia. thru spindle, 6000 rpm, with Hardinge 12ft Har–Matic Barfeeder
- Hardinge Cobra 42 Turning Center, 8" chuck/16C Collet Chuck, 1.5" dia. thru spindle, 6000 rpm
- Hardinge Cobra 65 Turning Center, 10" chuck, 2.5" dia. thru spindle, 4500 rpm
Facility
- Modern, 16,500 square foot completely air–conditioned facility
- Brightly and thoroughly lighted
- Clean and brightly coated composite floors
- Shop air is continuously filtered through ambient "air scrubbers" to remove any dust and oily contaminants
- Fourteen acres of property
Reverse Engineering and CAD/CAM
- Complete reverse engineering services (determining materials and tolerances and generating models and drawings of existing patent–free or patent–expired parts and assemblies)
- Computer aided solid modeling and drafting services – providing complete computer models and mechanical drawings
- Advanced machine tool programming services – can provide advanced full five–axis and multi–function, multi–axis machine tool programming to other machine shops or to customers with their own machine tools
- Design for Manufacturing Cost consulting services
Software Interface
- Can accept native AutoCAD, SolidWorks and Inventor CAD files – maintain current licenses on all
- Can import all major exchange files such as IGES, DXF, and PDF and most common CAD files directly
- All Microsoft Office files
- Utilize GibbsCAM for machine tool programming
- All software licensed and on current maintenance
Quality and Inspection
- Quality Policy Statement
- Operating fully under ISO 9001 Compliant Quality Management System
- Can provide exactly the level of quality inspection you require – varying from the most basic of inspection methods through full, in–process and 100% final inspection with Certificates of Conformance
- Exxon High Profile Project (HPP) Vendor Certified
- Baker Hughes – Production Quest (VIP) Vendor Certified
- Independent temperature controlled inspection room
- Maintain complete calibration management system of all inspection equipment
- Tesa Micro–Hite 3D Coordinate Measuring Machine, 18" x 18" x 24"
- Mitutoyo QM–Height Digital Height Gages
- National Inspection Microscope
- Brown and Sharp Bench centers
- Full range of Diatest bore gages and three–point contact bore gages all with associated precision ground setting rings
- Grade 2 precision gage blocks
- Precision granite surface tables and plates
- Hundreds of precision ground pin and thread gages
- Multiple types of precision inspection equipment to verify all that we produce is to specification
- Guaranteed part–to–specification in every part delivered
Personnel
- Expertise in today’s manufacturing solutions
- Experienced machinists
- Five mechanical engineers on staff
- Professional and friendly customer service representatives
Digital Machining Systems (DMS) strives to be our customer’s preferred premier provider of CNC machining services. Through teamwork, uncompromising values, and continuous improvement, we will effectively utilize our resources to provide a combination of quality, price, delivery, and customer service which best meets our customers’ needs. Throughout and by way of the pursuit of this dynamic objective we will provide continual, rewarding, challenging, and family oriented employment for our DMS team. It is the policy of DMS to achieve this objective through the continual improvement of the company’s services and development by the planning, setting, and implementation of specified and measurable quality and business objectives. The specifics are directed by our Quality Management and Business Management Systems
|
|
|
|
|
|
|
|